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LNG

Cryogenic valves engineered for liquefied natural gas processing and transportation. FLOWKS cryogenic service valves are tested to -196°C per BS 6364.

Applications in LNG

1

Liquefaction Trains

LNG liquefaction plants compress and cool natural gas to -162°C using mixed refrigerant cycles (C3MR, AP-X). Cryogenic ball valves isolate liquefaction exchangers and LNG storage tank feed lines. Extended bonnet designs keep stem packing above 0°C, preventing frost accumulation and packing failure. Austenitic stainless steel (304L/316L) prevents brittle fracture at cryogenic temperatures.

Media
LNG, mixed refrigerants (N2, C1-C5), natural gas
Temperature
-196°C to Ambient
Pressure
ANSI 150–900 (PN 20–150)
Trunnion Ball ValveTop-Entry Ball ValveAll-Welded DBB Valve
2

LNG Storage & Loading

LNG storage tanks use cryogenic valves for fill, withdrawal, and boil-off gas management. Marine loading arms connect LNG carriers to terminal piping via cryogenic DBB isolation valves. Top-entry designs allow in-line maintenance without removing valves from cryogenic service, critical for continuous terminal operations.

Media
LNG, boil-off gas (BOG), nitrogen
Temperature
-196°C to -130°C
Pressure
ANSI 150–600 (PN 20–100)
Top-Entry Ball ValveAll-Welded DBB ValveTriple-Offset Butterfly Valve
3

Regasification Terminals

LNG import terminals regasify LNG using seawater vaporizers, submerged combustion vaporizers, or ambient air vaporizers. Cryogenic butterfly valves control seawater flow to vaporizer units. After vaporization, the natural gas enters the distribution pipeline through pressure letdown stations using globe control valves.

Media
LNG, seawater, natural gas, warm water
Temperature
-196°C to 150°C
Pressure
ANSI 150–900 (PN 20–150)
Triple-Offset Butterfly ValveTrunnion Ball ValveGlobe Control Valve
4

LNG Carrier Ships

LNG carriers use cargo handling systems with cryogenic valves for loading, unloading, and tank management. All-welded DBB valves eliminate body joint leaks in marine environments. Valves must withstand ship motion, vibration, and thermal cycling between ambient and cryogenic conditions. IGC Code compliance is mandatory.

Media
LNG, BOG, inert gas (N2)
Temperature
-196°C to Ambient
Pressure
ANSI 150–600 (PN 20–100)
All-Welded DBB ValveTop-Entry Ball ValveDual-Plate Check Valve

Industry Standards & Certifications

BS 6364

Valves for Cryogenic Service

Design and testing for cryogenic valves

API 6D

Pipeline & Piping Valves

Pipeline valve specification

IGC Code

International Gas Carrier Code

Marine LNG carrier safety

EN 1626

Cryogenic Valves — Industrial Valves

European cryogenic valve standard

MSS-SP-134

Valves for Cryogenic Service

US cryogenic valve specification

Materials Available

  • 316L
  • 304L
  • Aluminum Bronze
  • Inconel 600
  • Inconel 718
  • 9% Nickel Steel

Frequently Asked Questions

What is the purpose of extended bonnets on cryogenic valves?+
Extended bonnets create a thermal barrier between the cryogenic process fluid (-162°C) and the stem packing. The extended stem allows heat conduction from ambient air to warm the packing area above 0°C, preventing ice formation that can damage packing and cause fugitive emissions. The bonnet length is calculated based on process temperature, ambient temperature, and thermal conductivity — typically 150-400mm extension for LNG service.
How are cryogenic valves tested?+
Cryogenic valves are tested per BS 6364: (1) Shell hydrotest at 1.5× rated pressure at ambient, (2) Seat leak test at -196°C using helium (max leakage: 2cc/min × NPS for Class A), (3) Operational test at cryogenic temperature — valve must cycle smoothly, (4) Warm-up and retest for ambient seat integrity. We use liquid nitrogen cooling in our cryogenic test facility to simulate actual service conditions.
Why is austenitic stainless steel required for cryogenic service?+
Ferritic and martensitic steels become brittle at cryogenic temperatures due to ductile-to-brittle transition (DBTT). Austenitic stainless steels (304L, 316L) maintain toughness and ductility down to -270°C because their face-centered cubic (FCC) crystal structure does not exhibit a DBTT. Carbon steel can only be used above -29°C (or -46°C with LTCS like LF2). For LNG at -162°C, 304L/316L is the standard material.
What is boil-off gas (BOG) and how do valves handle it?+
BOG is LNG that vaporizes due to heat ingress into storage tanks and piping, even with insulation. BOG compressors recover and re-liquefy this gas. BOG handling valves must tolerate two-phase flow (liquid + gas) and thermal cycling from -162°C to ambient. We specify cryogenic ball valves with cavity pressure relief to prevent trapped LNG from expanding and over-pressurizing the valve body cavity.