Power Generation

High-temperature and high-pressure valves for fossil fuel, nuclear, and renewable energy plants. FLOWKS gate valves and globe valves are proven in power generation service worldwide.

Applications in Power Generation

1

Main Steam & Reheat Systems

Main steam lines carry superheated steam from boiler to turbine at 540-565°C and 170-250 bar. Flexible wedge gate valves isolate boiler sections during startup and maintenance. Globe valves control attemperator spray water for steam temperature regulation. Chrome-moly alloy steel (WC6/WC9) handles thermal cycling without creep degradation.

Media
Superheated steam, attemperator spray water
Temperature
420°C to 565°C
Pressure
ANSI 600–2500 (PN 100–420)
Flexible Wedge Gate ValveStandard Globe ValveTrunnion Ball Valve
2

Feedwater & Condensate

Boiler feedwater pumps deliver high-pressure water to the boiler through feedwater control valves. These globe-style control valves experience severe cavitation and flashing service. Anti-cavity trim designs with multi-stage pressure let-down extend valve life. Condensate extraction pumps use check valves with low-cracking-pressure springs.

Media
Feedwater, condensate, extraction steam
Temperature
Ambient to 290°C
Pressure
ANSI 600–2500 (PN 100–420)
Standard Globe ValveGlobe Control ValveDual-Plate Check Valve
3

Cooling Water & Circulating Water

Once-through and recirculating cooling water systems use large-diameter butterfly valves (24-72 inch) for flow isolation. Rubber-lined or epoxy-coated valves resist corrosion in brackish or seawater cooling. Condenser tube bundles require isolation gates for cleaning and maintenance access.

Media
Cooling water, seawater, brackish water
Temperature
Ambient (5°C to 40°C)
Pressure
ANSI 150 (PN 20) or lower
Triple-Offset Butterfly ValveDual-Plate Check ValveKnife Gate Valve
4

Flue Gas Desulfurization (FGD)

Wet FGD scrubbers remove SO2 from boiler flue gas using limestone slurry. Slurry valves handle abrasive limestone and gypsum mixtures. Rubber-lined butterfly valves and pinch valves are common. For outlet isolation, double-lugged butterfly valves provide bubble-tight shutoff against corrosive saturated flue gas.

Media
Limestone slurry, gypsum slurry, flue gas
Temperature
50°C to 180°C
Pressure
ANSI 150 (PN 20)
Triple-Offset Butterfly ValveBidirectional Knife Gate ValveStandard Globe Valve

Industry Standards & Certifications

ASME B16.34

Valves — Pressure-Temperature Ratings

Pressure boundary requirements

ASME B31.1

Power Piping

Piping system design for power plants

API 598

Valve Inspection & Testing

Factory acceptance testing

MSS-SP-67

Butterfly Valves

Design and testing standards

IEC 60534

Industrial Control Valves

Control valve sizing and noise prediction

Materials Available

  • WC6 (1.25Cr-0.5Mo)
  • WC9 (2.25Cr-1Mo)
  • C12A (Grade 91)
  • A105
  • 316SS
  • Rubber-Lined Steel
  • Epoxy-Coated Steel

Frequently Asked Questions

Why use flexible wedge gate valves instead of solid wedge in steam service?+
Flexible wedge gate valves have a cut in the disc that allows slight angular deflection, compensating for thermal expansion and body distortion. In steam service at 540°C+, solid wedge gates can bind or leak due to differential thermal expansion between body and wedge. Flexible wedge designs maintain seat contact without sticking, ensuring reliable operation after thermal cycling.
What materials are used for high-temperature steam valves?+
For main steam at 540-565°C, we specify cast Chrome-Molybdenum alloy steel: WC6 (1.25Cr-0.5Mo) for up to 510°C, WC9 (2.25Cr-1Mo) for up to 565°C, and C12A (Grade 91) for ultra-supercritical applications above 600°C. Trim materials use 316SS or hardened 410SS for seats. Bonnet gaskets use spiral wound 316SS/Graphite for high-temperature sealing.
How are control valves sized for feedwater service?+
Feedwater control valves are sized per IEC 60534 using the ISA sizing equations. Key considerations: flashing and cavitation prevention (pressure drop ratio factor), rangeability (typically 50:1 for feedwater), and noise prediction. Multi-stage cage trim reduces pressure in stages to prevent cavitation damage. Valve sizing must account for both normal load and minimum flow (recirculation) conditions.
What valve certifications are required for nuclear power plants?+
Nuclear valves require ASME Section III Class 1, 2, or 3 certification depending on safety classification. Class 1 (primary loop) requires the most stringent qualification including seismic analysis, fatigue testing, and full NDE examination. We work with nuclear-certified partners for Class 2-3 valves. For conventional (non-nuclear) power plants, ASME B16.34 and API 598 compliance is standard.